After-sales Service: | Provide |
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Type: | Balance Roller Straightening Machine |
Usage: | Rebar Straightening Machine |
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Model No. | GT3-6 | GT4-8 | GT5-10 | GT6-12 |
Raw Material Diameter, mm | 3-6 | 4-8 | 5-10 | 6-12 |
Max.Rolling Speed, m/min. | 150 | 150 | 180 | 180 |
Installation Area, square meter | 3x35m | 3x35m | 3x35m | 3x35m |
Overall Production Capacity, tons/month | 1000 | 1300 | 2000 | 3000 |
Actual Power Consumption, kw.h/ton | 4-6 | 4-6 | 4-6 | 4-6 |
Wear Parts Consumption, RMB/ton | 1.5-2 | 2 | 2-3 | 3-4 |
Standard Cut Length Range, m | 1.5 -12 | 1.5 -12 | 1.5 -12 | 1.5 -12 |
Cutting Length Tolerance, mm | ±1.5mm | ±1.5mm | ±1.5mm | ±1.5mm |
Straightness Deviation, mm/m | ≤3mm | ≤3mm | ≤3mm | ≤3mm |
Total Installed Power, kw | 12.5kw | 16.5kw | 37.5kw | 45kw |
Speed Control Method | Variable Frequency Speed Control | Variable Frequency Speed Control | Variable Frequency Speed Control | Variable Frequency Speed Control |
Number of Straightening Traction Units | 3 | 3 | 3 | 3 |
Shearing and Control Method | Servo | Servo | Servo | Servo |
Length Control Method | Photoelectric Switch or Optional PLC | Photoelectric Switch or Optional PLC | Photoelectric Switch or Optional PLC | Photoelectric Switch or Optional PLC |
Discharge Method | Auto.Align Rack with "Continuous Production" | Auto.Align Rack with "Continuous Production" | Auto.Align Rack with "Continuous Production" | Auto.Align Rack with "Continuous Production" |
Total Equipment Weight, tons | About 2 tons | About 3 tons | About 4.5 tons | About 5 tons |
Feature | Pressure Roller CNC Line | Rotating Roller CNC Line |
Straightening Principle | Pressure rollers straighten without damaging ribs | Rotating rollers reduce internal stress dynamically |
Straightening Method | Multi-slot for different sizes, stable and long-lasting | Rotating method, adapts to high-strength and special shapes |
Roller Life | ≥20,000 tons per set, low maintenance frequency | Moderate life, regular maintenance needed |
Control System | Frequency + servo, accurate cutting | Servo + PLC, low error, fast response |
Drive System | Frequency motor + reducer, stable speed | Motor + hard-tooth reducer + inverter, digital control, quiet |
Structural Design | Dual decoiler + CNC rack for continuous feeding and packaging | CNC rack for non-stop packaging |
Performance Advantages | High precision, stable, low maintenance cost | High efficiency, energy saving, quiet, strong adaptability |
Applicable Materials | Standard ribbed (e.g. CRB550), smooth round rebar | High-strength (e.g. CRB600H), ribbed, special-shaped rebar |
Typical Applications | Buildings, bridges, tunnels, precast components | Steel structures, power towers, high-strength rebar processing |
Overall Cost | Low labor and energy, suitable for 24/7 production | Low labor and power, easy maintenance |